SANLAB VR-AR Based Welding Simulator

VR-AR Based Welding Simulator

Vocational Welding Training Simulator

The VR-AR Based Welding Simulator provides a realistic and interactive welding training environment using Virtual Reality (VR) and Augmented Reality (AR) technologies. Designed for vocational institutions and industrial training facilities, the system supports SMAW, MIG/MAG, FCAW and TIG welding processes.

The simulator combines realistic welding torch handling, wireless optical tracking, real-time guidance and AI-assisted performance evaluation. Trainees can develop practical welding skills without actual welding consumables, live arcs, fumes or spatter.

Key Applications

• Technical & Vocational Schools

• Industrial Training Centers

• Technical Colleges & Universities

• Manufacturing Industries

• Industrial Welding Training Facilities

• Welding Skills Assessment Centers

Welding Processes Supported

• SMAW – Shielded Metal Arc Welding

• MIG – Metal Inert Gas Welding

• MAG – Metal Active Gas Welding

• TIG – Tungsten Inert Gas Welding

• FCAW – Flux-Cored Arc Welding

Welding Positions & Joint Types

• Plate and pipe welding positions: 1G to 6G

• Fillet welding positions: 1F to 6F

• Butt joints

• Fillet joints

• Lap joints

• T-joints

• Pipe-to-pipe joints

• Pipe-to-plate joints

• Multi-pass welding with a minimum of four independently assessed passes

Standard Specifications

Welding Torches & Accessories

• SMAW electrode holder

• 150 A MIG welding torch

• 250 A MIG welding torch

• TIG welding torch

• Industrial welding-grade cables and connections, 50–70 mm²

• Physical welding workpieces for different joint configurations

• Adjustable welding work stand

• VR headset with hand controllers

Workpieces

• Plate

• T-piece

• Lap joint piece

• Butt plate

• Pipe approximately 12 cm

• Pipe-to-plate approximately 12 cm

• Pipe-to-plate approximately 5 cm

• Adjustable positioning for plate and pipe welding practice

Virtual Reality & Tracking Features

• Integrated VR and AR training modes

• Wireless VR headset operation

• Optical inside-out tracking without external sensors

• Real-time tracking of welding torch, workpiece and head movement

• Automatic QR-code calibration without manual sensor alignment

• Real-time work angle and travel angle measurement

• Travel speed and torch straightness monitoring

• Contact-tip-to-work distance measurement

• Mask-to-plate distance monitoring

• Offline classroom training capability

• Network integration with the Learning Management System (LMS)

Software Features

• Three training difficulty levels: beginner, intermediate and advanced

• Guided training with predefined welding parameters

• Free practice mode with selectable welding materials, thicknesses, joints and positions

• Assessment mode with session recording and performance scoring

• Welding trigger modes: 2-step, 4-step and segment

• AC and DC polarity selection

• Shielding gas selection according to welding process

• Electrode and welding wire selection using AWS classification codes

• Welding voltage and current adjustments

• Real-time visual and audible feedback

• Directional guidance for arc distance, work angle and travel angle

• Travel speed guidance indicator

• Dynamic welding fume simulation based on gas and welding process

• Electrode and wire consumption simulation with realistic stick-out changes

• Detection of porosity, undercut, inclusion, spatter and incomplete fusion

• Dynamic virtual bend testing based on detected welding defects

• Weld quality comparison against ideal welding results

• Customisable instructor scoring criteria

• Performance assessment with marks and graphs

• Training session recording and playback

• Individual trainee training history and reporting

• AI-assisted welding quality and trainee progress evaluation

Learning Management System (LMS)

• Server-based Learning Management System

• Student and instructor account management

• Training session status monitoring

• Assessment results and performance records

• Remote live training session monitoring

• Device status monitoring

• Remote simulator reset functionality

• Access from multiple device types

• Centralised training and assessment data management

Advantages

• Reduces welding training consumable costs

• Eliminates exposure to live welding arcs during simulator practice

• Improves welding training safety

• Reduces welding fumes and spatter

• Provides realistic welding torch handling experience

• Supports beginner to advanced welding training

• Enables immediate correction through real-time feedback

• Improves instructor monitoring and assessment

• Allows repetitive welding practice without material wastage

• Supports offline training environments

• Reduces equipment wear during basic training

• Provides AI-assisted trainee performance evaluation

• Supports English and Bahasa Malaysia interfaces

• Enables structured welding skill development

Software Licensing & Warranty

• Perpetual software license with one-time payment

• No subscription or time-limited software licensing

• Free software updates released after delivery

• Online or on-site software installation by manufacturer

• USB installation media for offline installation

• Standard warranty: 1 year from delivery

• Spare parts availability: minimum 5 years after warranty expiry

• Remote technical support with online fault response within 24 hours

• Instructor training available online or at manufacturer's facility

Optional Services

• Extended warranty

• Annual maintenance contract

• Additional interface languages upon request

Certification & Compliance

• ISO 9001:2015 certified manufacturer

• CE-marked equipment

• AWS and ISO welding standards support

• Welding position references: EN ISO 6947:2011 and ANSI/AWS A3.0:2010

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